The Complete Solution
Discover the future of lubrication with ProCast Solutions. We provide the advanced MQL systems and high-performance release agents you need to boost your efficiency, cut costs, and create a safer, cleaner workplace.
About PCS...
ProCast Solutions was founded to bring a modern, more profitable approach to die casting. We’re an industry leader in this evolution, providing a comprehensive suite of solutions that moves beyond traditional flood coolants and messy, costly practices.
We start with premium lubricants—specifically our advanced, high-quality MQL fluids—that are engineered for superior performance. These lubricants are the foundation of a cleaner process, helping you improve part quality, reduce tool wear, and maximize the life of your high-value dies.
Our unparalleled service and support ensure your success. We don’t just supply products; we partner with you to optimize your operations. Our team provides expert guidance to help you get the most out of your systems, ensuring you meet your production goals and achieve long-term efficiency.
Finally, our cutting-edge spray technology completes the solution. Our state-of-the-art MQL systems apply lubricants with pinpoint precision, drastically reducing fluid consumption and waste. This technology enables you to significantly cut disposal costs while creating a cleaner, safer, and more sustainable manufacturing environment.
At ProCast Solutions, we’re your strategic partner for a more advanced, efficient, and successful future in manufacturing.
Water Free Release Agent
The Lubrolene WFR series is a high-performance, water-free lubricant that prevents thermal shock to dies, extending their life. It dramatically reduces fluid consumption and eliminates the need for costly wastewater disposal, leading to a cleaner, more efficient operation.
Electrostatic Release Agent
The Lubrolene WFR-EC series has all the benefits of the WFR line, with the added benefit of electrostatic compatibility. This technology ensures a precise, uniform coating in all areas of the die, reducing consumption and boosting part quality.
FAQ: Frequently Asked Questions
What is a water-free lubricant and why is it better?
Unlike traditional water-based die lubricants, our water-free lubricants are engineered to be applied without the need for water. This eliminates the risk of thermal shock to your dies, a major cause of thermal cracking. The result is a significantly extended die life, fewer rejects, and no costly wastewater to dispose of.
What is the benefit of electrostatic oil application?
Electrostatic oil application uses a static electrical charge to direct a fine mist of oil precisely to the die surface. This technology ensures a more uniform and complete coating, especially in hard-to-reach areas of the die cavity. It also reduces overspray, leading to a cleaner work environment and less lubricant consumption.
Why should you choose a full-service supplier like ProCast Solutions?
Choosing ProCast Solutions means you get a single, reliable partner for all your die casting lubrication needs. We provide not only the premium lubricants but also the cutting-edge spray technology and the expert installation and service to make it all work seamlessly. This “full-service” approach ensures a perfect match between your fluid and equipment, leading to optimal performance, less downtime, and a smoother transition to a more efficient process.
How does MQL (Minimal Quantity Lubrication) work with your full-service model?
Our MQL systems are at the core of our solution. As a full-service provider, we supply the specialized MQL lubricants designed to work perfectly with our precision spray technology. Our team then handles the complete installation and commissioning, ensuring the system is correctly integrated into your operation to deliver the promised savings in fluid consumption and disposal costs.
How much can I expect to save by switching to your system?
The exact savings vary by operation, but our clients typically see a 98% reduction in fluid consumption and a complete elimination of wastewater disposal costs. The reduction in thermal shock can also extend die life by a significant margin, providing long-term savings on your most valuable assets.
Is the transition to a new system difficult?
Not with ProCast Solutions. As part of our full-service offering, our team manages the entire transition process. We handle the system installation, provide training for your team, and offer ongoing support to ensure a seamless integration and continued success.